DMF Lab Experience

Our skills like in rapid manufacture and effective/efficient low-end production using rapid manufacture systems. We do not have manufacturing capability to substantially support production efforts of any device, experience of design of medical devices or clinical knowledge, or testing facilities to confirm our designs functionality.

The DMF group is therefore concentrating on:

  • Refinement of existing designs for rapid manufacture, etc.
  • Acting as a conduit between projects and companies to increase opportunity for production at industry scale.
  • Offering our skills on a request basis

We see our primary design-based value resting in refinement of existing designs for manufacture and assembly efficiency, maximisation of standard parts, part count reduction, flat-packing and distribution etc.

Many designs, particularly open-source and low-end, make heavy use of 3D printing technologies, which are slow, inaccurate, and produce bulky parts. We have spent time demonstrating refinement of existing open-source designs to reduce manufacture time and simplify.

If you feel your project could benefit from our help, please contact us using our individual email addresses (on our people pages) or

The PCA Toolkit

PCA Toolkit V1

Version 1 of the PCA toolkit is shown in the picture below. It contains a first set of products and initiatives designed to contribute towards a safe transition out of lockdown. For more information…

The T-Pen

The T-Pen design features a dongle with a “T” shaped head that allows the user to apply force in 3 axes to an adapter. The concept is for each person to have a T-Pen that is capable of working in adap…

The USB-Pen Interface

Building on the USB interface, the design can be extended to also allow a pen (standard biro) or pencil to be used. This extends the “upcycle” mantra associated with the USB design, but comes with the…

The Upcycled USB

A simple adapter has been developed, that can be rapdily printed using FFF and SLA technologies, to allow someone to use a USB stick to open doors and operate simple mechaisms and break transmission p…

Rapid Manufacturing: open-source prototype low cost emergency ventilator

In recent weeks the fight against Covid-19 has seen both an exponential demand for key medical equipment and an array of restrictions imposed on global manufacturing and supply chains, resulting in a …